re-engineer materials to remove production incongruities & to eliminate decades stubborn defects in Entrance Mat Industry

objectives

  1. eliminate the nitrile rubber backing valconization manufacturing process.
  2. stop the bleeding of carbon black and glycerin when rubber deteriorate to certain level, which stained the expensive flooring, washing machine and the tumbling dryer’s drum and too hard to remove. Caused claims!
  3. too much lints come out of the surface fabric pile, have to stop. this mainly by the lossing cotton short fiber.
  4. current available similar mat in different markets are mostly not machine washable and tumble dry safe. Current available nitril rubber backing deteriorate too fast in mechine washing and tumble dry. Need a material in better mechanical properties and better thermal properties.

see video introduction of the home use version of this entrance mat (There big demand on commercial and rental versions as well.)

After in deepth study we have now converge on fusing the following 2 materials together to finalize a disruptive solution for matting industry.

Developing material 1    : elastomer [ quote: https://en.wikipedia.org/wiki/Elastomer ]

Developing material is an environmentally friendly, low-carbon composite material that has the characteristics of rubber (high elasticity, compression permanent deformation, etc.) and the processing characteristics of plastic (simple process).

ELASTOMER

性能 Properties測驗方法 Test Method單位 UnitsALCRYN® 2060 NC
機械性能 Mechanical Properties   
比重 Specific GravityASTM D-4711.12
硬度 Hardness ASTM D-2240Shore A59
熱性能 Thermal Properties   
100% 模量 100% Moduluspsi440
抗拉強度 Tensile Strengthpsi1,150
延伸率 ElongationAt break%420
撕裂模量 Torsion ModulusAt 75 (24)ASTM D1043psi340
At -4 (-20)700
回彈性 Compression SetAfter 22hr at 24ASTM D395%13
After 22hr at 10062
耐熱性特質 Tensile Properties After 7 Days At 125   
100% 模量 100% ModulusASTM D573psi400
抗拉強度 Tensile StrengthASTM D573psi950
延伸率 ElongationAt breakASTM D573%340
硬度 HardnessASTM D573Shore A60
使用溫度 Service Temperature-40 107
低溫下特點 Low Temperature Properties   
脆點 Brittleness Temperature-85

 上列數據仕僅供參考,並不為此承擔任何責任和保證。

The data are intended as a general guide only, makes no guarantee of results and assumes no obligation or liability.

Developing material 2    : Microfiber Magic Flat Mop Scrubber Twist Pile New Multipurpose Wet And Dry For Floor Cleaning – Miracle Pile